Aeration cooling can help save moist grain

With substantial yields expected across much of the Australian grain growing area and wet weather hampering harvesting efforts, growers are being encouraged to consider how they will manage on-farm storage to preserve grain quality.

Storing cereals and pulses with an average moisture content above 12.5 per cent can cause a range of issues, including mould and insect outbreaks in storage facilities.

Grains Research and Development Corporation (GRDC) National Grain Storage Extension Project Coordinator Chris Warrick said aeration cooling could play a critical role in successful on-farm storage this season.

“Aeration cooling allows grain that was harvested slightly over moisture to be stored for up to  three to four weeks before it is dried or blended with dry loads,” he said.

Recent survey data has revealed that aeration cooling is widely underutilised in Australian on-farm grain storage, with two thirds of growers not using it, not realising it can be retro-fitted to their existing silos, or not ordering it as part of new storage capacity.

Mixing over-moist grain with drier loads will lead to a lower average moisture once the two loads are properly blended.

“Ideally, the blended load will be put back into storage with aeration cooling to help redistribute moisture evenly among the grain,” Mr Warrick said.

“The cooling fans need to be run continuously if the grain has a moisture content above 12.5 per cent, unless the ambient relative humidity is above 85 per cent for an extended period. Even air-distribution through the silo and open lids or vents are essential, as is monitoring the grain-temperature daily.

“The fans must deliver at least two litres of air per second per tonne of grain (l/s/t) just to hold over-moist grain safely.

“Drying grain out requires much higher airflows, in excess of 15 litres of air per second per tonne, which is only possible with high capacity systems specifically designed for aeration drying.”

Grain drying facilities have the benefit of being able to dry grain down to a safe moisture content for storage but are different systems to aeration cooling, which is important to understand.

Aeration cooling can enable over moisture grain to be held temporarily until it can be dried or blended. The longer-term benefits of aeration cooling are preserving grain quality including germination characteristics, grain colour in pulses and creating unwelcoming conditions for mould and insects.

Mr Warrick said the most common cooling mistake was not running the fans for enough hours to thoroughly cool the entire silo and push fresh cooling air right through the store. This could result in grain at the top of the silo remaining warm.

Grain that has been harvested, dried or blended below 12.5 per cent moisture content can be managed with a three-step cooling process.

  1. Cooling fans should be run continuously from as soon as the aeration ducts are covered until three to five days after the silo is filled, or until the air coming out the top of the silo smells clean and fresh.
  2. They should then be run for the 12 coolest hours of the next five to seven days.
  3. And then for the 100 coolest hours of each subsequent month. To optimise this process an automated aeration controller is recommended.

GRDC GrowNotes Grain Storage

Grain storage grow notes

On-farm grain storage has become a significant component of many Australian cropping operations and growers who manage their storage facilities and operations well are being rewarded through preferred-supplier partnerships with key grain traders. Grain traders and buyers are increasingly pursuing growers who can maintain grain quality through best-practice storage management allowing savvy growers to become ‘price makers’ rather than ‘price takers’.

On-farm storage systems are a significant investment to set up and manage. Any potential return on investment in on-farm storage should be compared to other investment options, such as buying more land or upgrading machinery, to determine the best use of capital. The interesting thing about on-farm storage is the return on investment varies for every grower depending on their scale, crops grown, access to bulk handlers and distance from domestic markets.

In the same way growers ensure they take a strategic approach to managing the production of their crops, a strategic approach to grain storage is also required for optimal end-product performance. It’s no longer acceptable to empty grain into a silo at the back of the shed and forget about it for months on end. Successful on-farm storage starts with a planned, strategic mindset. This enables us to set up a flexible system that will suit our plans across variable years and crops, and enable us to manage quality and avoid disasters.

A key component to storing grain on farm successfully is having the knowledge of best-practice management to avoid costly quality issues and disasters. This manual aims to provide relevant information, links to other resources and contacts to enable a base understanding of how to manage on-farm storage successfully. Through an integrated pest management (IPM) approach and proactive attitude to quality control we can avoid adding to the increasing challenge and scale of phosphine-resistant pests. Ultimately our aim is to save growers and industry a significant amount of money by prolonging the life of the most cost-effective pest disinfectant available — phosphine.